What are the advantages of small sheet metal automatic bending workstation?

Core advantages of small sheet metal automatic bending workstation

First, the labor cost advantage

A single person can watch multiple devices instead of 2-4 bending operators, saving long-term recruitment, salary and management costs;

There is no need to bend the master skillfully, and the novice is only responsible for the inspection of loading and unloading, which reduces the dependence of technicians.

Second, the machining accuracy and quality are stable

The robot has accurate repeated positioning, high consistency of bending angle and size, and eliminates manual operation errors;

The whole clamping process is stable, thin plates and stainless steel parts are not easy to be scratched and deformed, and the appearance of finished products is unified, reducing rework;

The numerical control program is fixed, and the tolerance of the same batch of parts can be controlled, which meets the requirements of precise assembly of cabinets, medical and communication parts.

Third, improve production efficiency

24-hour unattended continuous processing, night shift can be fully automatic operation, equipment utilization rate is much higher than manual bending;

With off-line programming, many varieties can be changed quickly, which saves time-consuming manual repeated adjustment and trial folding;

Automatic material distribution, feeding, turning over and multi-pass bending are integrated, and the beat of a single piece is faster.

Fourth, flexible adaptation of small pieces of sheet metal

Tailored for small sheet workpieces (chassis, junction box, small shield), occupying a compact area;

Quick change fixture+visual positioning, galvanized sheet, cold-rolled sheet, stainless steel and aluminum sheet are universal, and multi-specification small parts can be quickly switched;

Suitable for small batch and multi-variety sheet metal factories, and also suitable for mass production of standard parts.

V. Safety and Workshop Management

The robot automatically takes and puts materials, so that workers stay away from the nip of the bending die to prevent work-related injuries caused by pressing and pinching hands;

Workstation closed layout, regular materials, clean workshop site, convenient for 5S management;

Production data can be traced, and output, defective rate and working hours can be automatically recorded, which is convenient for production scheduling control.

VI. Advantages of site adaptation

The integrated design of the whole machine covers an area much smaller than the combination of bending machine and manual material rack, which is suitable for the transformation of small and medium-sized factories and compact workshops.

Seven, the long-term comprehensive cost is lower.

The defective rate decreases, and the loss of raw materials decreases;

The service life of the equipment is long, the continuous mass production dilutes the equipment investment, and the long-term comprehensive production cost is lower than that of manual production.